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Case Studies

38% Lower Procurement Cost: Re-Engineering a Fountain Nozzle

How we consolidated a two-part assembly into a single aerospace-grade component, cut the client's procurement cost by 38%, and turned a one-part project into an ongoing sourcing partnership.

MFG Direct Pro Engineering ·Case Studies ·5 min read
CAD model of the integrated fountain nozzle
DesignCAD Model
Finished hard-anodized 6061 aluminum fountain nozzle
DeliveredFinished Part
From CAD model to hard-anodized reality — engineered, machined, and finished as one integrated 6061 aluminum component.

A fountain manufacturer came to us with a heavy, over-complicated part and a procurement headache. They left with a lighter, better-performing component — at 38% lower procurement cost.

The Challenge

The client's legacy fountain nozzles were made of heavy 304 stainless steel. Worse, standard off-the-shelf products only offered British Standard Pipe (BSP) threads, which forced the client to source separate thread adapters just to complete each assembly.

That one gap rippled through their whole operation: an extra part to buy, an extra supplier to manage, more logistics complexity, and higher total cost on every single unit.

Our Solution & Innovation

Rather than patch the assembly, our engineers redesigned it. We consolidated the adapter and the nozzle into a single, integrated component — machining male NPT threads directly into the nozzle body in place of the original female BSP (British Standard) threads that had required the separate adapter. This eliminated the extra part entirely, and we optimized the internal geometry to significantly improve water-spray performance.

Material Upgrade

6061 Aluminum

Swapped heavy stainless for high-strength 6061 aluminum alloy — the same material used in aerospace.

Surface Treatment

Hard-Anodized

Matte-black hard-anodized finish for superior corrosion resistance and a 10–20 year lifespan.

Manufacturing

Precision CNC

CNC-machined to spec, with bespoke heavy-duty packaging to protect the premium finish in transit.

The Results

With the first fully integrated nozzle of its kind in their industry, the client saw results across the board:

38%
Lower procurement cost
2→1
Parts consolidated
10–20 yr
Product lifespan
DDP
Delivered duty-paid to US

Beyond the part itself, we managed the entire supply chain — delivering finished product directly to the client's US warehouse with all customs duties, tariffs, and shipping handled under DDP terms. No brokers, no surprises at the border.

Every delivery exceeded expectations — and the savings repeated on every unit.

A Strategic Partnership

The premium aesthetics and performance made an impression: the client now routes their procurement through us as their ongoing sourcing partner. Today they focus on market expansion while we translate their product needs into high-quality, cost-effective reality.

Written by
MFG Direct Pro Engineering

Case studies written by the MFG Direct engineering team from real customer projects. More about the team →

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